SAP Innovation Awards 2019 Entry Pitch Deck
Exide Industries Ltd
Connected Battery-Powering India to the digital age!
2
https://www.youtube.com/watch?v=g2PsGfB1dno
3
“Quote”
Challenge
Solution
Outcome
Connected Battery
Customer
Retention
25%
Enhanced
Market Share
2 3%
Reduced
warranty returns
30-40%
Exide Industries
“We would like to convert the
perception of the Home UPS
(Uninterrupted Power Supply) battery
from a dumb and most forget full
device to a Smart Appliance”
Mr. Gautam Chatterjee, MD& CEO
Exide Industries Ltd
Even if the battery failure happens
due to negligence of the customer,
it’s the manufacturer who gets the
blame
Dr Dipak Senchoudhury- President
R&D Exide Industries Ltd
Explore newer business models of
selling energy/power as a service
rather than selling batteries
Mr. Subir Chakraborty- Director
Automotive Exide Industries Ltd
Longer Battery
Life
15%
Optimized
Development
Cycles
10%
4
Partner Information
“”
SAP team has led the entire engagement as a trusted advisors and experts in the area of business innovation. Their approach had been entirely on
“Business Outcomes” right from the beginning and every aspect of the engagement was driven by adeptness. Whether it was winning confidence of
business leaders with an outcome driven Design Thinking workshop or selection of System Integrator or the fundamental design of the solution, SAP
has led every aspect with great accomplishment.
SAP also enabled Bosch to become a One-stop-shop for all the needs related hardware, design, system integration, communication solution provider
as well as post go to market service provider. They complement their expertise very well in business and technology domain respectively to offer end
to end solutions in order to meet business needs.
SAP & Bosch came out with the working prototype showcasing the IoT hardware design and SAP Leonardo IoT services based application providing
the real time operational insight in no time and this was greatly appreciated by our Chairman because in a project like this, time to market plays a very
important role. Going forward, we are aligning with Bosch for more use cases in Industrial Application of batteries and developing a one-fit all retrofit for
any kind of battery which would need minimal design changes as per the application of the product.
SAP & Bosch
Change Agent, Trusted Advisor & Technology Provider
5
Business Challenge & Objectives
Increasing warranty cost as percentage of revenue
Lack of timely availability of data from service centers for warranty analysis
Lack of accuracy of data for coming out with CAPA
Very high time line of factory trial
Time and personnel shortage for digitizing the defect database for analysis
Lack of knowledge bank to benchmark battery performance data
Lack of Understanding of the implied needs of consumer
Meeting aggressive cost and time target of production
Manual Performance tracking of prototype data
Provide Enhanced Customer Experience to increase retention
Create Market Differentiation & increase market share
Simplify & Automate the warranty management process by reducing warranty claims occurrence & reduced warranty
claim costs
Get insights in product operating conditions, usage & customer install base to offer more customized products,
campaigns and service offerings in lesser development time.
Build Statistical model from data to diagnose battery failure faster. Eventually, increase service technician and team’s
productivity by equipping them right tools for faster customer complaint resolution
Achieve higher Motivation for employees with greater sense of accomplishment and pride of bringing innovative
solutions to market
6
Use Cases involving various stakeholders in the value chain
Customer R&D Engineer
Service Center
Incharge
Service
Technician
Registration of Battery serial no and
warranty information
Remaining Charge and time to
discharge visibility
Raise requests , complaints with
status updates
Get visibility in to battery state of
charge/state of health
Proactive alerts to customer
Charge/discharge initiation for
extending life of battery
Auto Reminders to customers for up
to date data download
Auto Reminder for customers for
renewing Service contract
Benchmark Installation
performance data for faster
diagnosis and root cause analysis
Get Warranty claim insights
Incorporating product
performance and warranty data
for product improvement , product
design
Battery Health visibility
Proactive Services delivery
Faster turnaround of customer
request/
Installation data capture at site,
Geo Tagging of Installation
location
Battery health visibility
Remote Diagnosis
Capture installation periodic test
and inspection data
Retain customers by proactively
reaching out for life based
replacement
Inventory Visibility
Proactively Reaching out to
customer for AMC service contract
renewal
Segment customer based on usage
information and other attributes
Offer Pay per use and Premium
services model
Proactively reach out to customer
for upsell , cross sell opportunities
Offer Right product at right price
point to right customers for
increased sales
Sales and
Marketing
Dealer
Get Insights for Proactively
reaching out to customer for
replacement
Remote Diagnosis
7
Value proposition for all the personas in the value chain
Customer R&D Engineer
Service Center
Incharge
Service
Technician
Sales and
Marketing
Improved Customer
experience
Increased Battery Life
Reduced Maintenance
cost
Improved Product Performance
Availability of real usage data for
improving product performance
Reduced Warranty claims
Faster turnaround time of
customer requests/ complaints
Increased revival rates
Reduced Service Logistics cost
Higher Utilisation of Resources
Faster Root cause analysis
Reduced travel time
Increased customer retention
Increased market share
Proactively reaching out
customers with upsell/cross sell
opportunities
Incremental Revenue with
premium services
Reduced loss of sales with timely
replenishment
Extend Smart battery offerings to
other customer segments for
increased revenue
Dealer
Increased customer retention
Increased Replacement battery
sales
Better utilisation of technicians
8
Benefits and Outcomes
Business / Social
IT Human Empowerment
Improving lives of millions of rural
and urban citizens with
undisrupted power supply. (Half a
Million households buy home
UPS batteries every year)
Empowering small businesses
like gym owners, apparel
manufacturers etc to run
uninterrupted
Better working tools and
environment for service
technicians
Reduced Warranty claims
(Current Warranty costs @
2.3% of revenue today)
Faster turnaround time on issue
resolution
Optimized Development Cycles
Integrated smart product into the
existing SAP backend and front
end applications for seamless
flow of information around R&D,
Supply chain and Sales and
marketing areas
Cloud based IoT platform for
faster time to market and ability to
scale up with newer use cases
and cross-product/segment
application
Intuitive UX with easy to use apps
and analysis from ERP and
Smart product data for enabling
predictive use cases in future
Empowered customer with
complete control on battery
usage, availability and
performance information
Empowerment employees across
services, R&D, Sales & supply
chain teams with data driven
decision making abilities
Highly motivated employees
owning culture of innovation
Availability of platform for faster
product innovation, building
prototype, testing and scale out
9
First Cut Retrofit CAD DrawingDesign Thinking Workshop First Cut Retrofit Prototype
Actual 3D Printed Retrofit
Rollout of Smart Battery to
Industrial Batteries planned for
2019
Highlights of Engagement so far
10
Architecture
11
End to End Solution Architecture at Exide Industries on SAP platform
Procurement
Ariba-Sourcing
Expense
Management
Concur
HCM
SFSF-EC
Digital Core
S4HANA
Research &
Development
PPM, Innovation
Management,
Engineering
Control Center
Sales
C4C
Service
Core Systems
Incentive
Management
Callidus
Cloud
Data Warehouse
BW/4HANA
Master Data Governance, Single Sign On
MDG, SSO
Supply Chain
MII + MES
Analytics
SAC
Transportation
Management
Smart Battery
SAP
Leonardo
HEC
12
Deployment
SAP Technologies Used:
Server Processor:
Linux Distribution:
Date of Deployment or POC:
Number of live users:
10
th
August 2018
Anticipated 20000 connected batteries
SAP Cloud Platform deployed solution
SAP Cloud Platform Internet of Things
Central part of the solution. Data from battery
sensor streamed and stored using this.
SAP CP SAP HANA service
DB for storing sensor data and creating
analytical reports.
SAP CP mobile service for development and
operation
SAP S4HANA and BW4HANA
SAP Analytics Cloud
Platform for building mobile applications for
battery owners and Service Technicians
SAP Cloud Platform deployed solution
13
Emerging Technologies and Use Cases
The following Emerging Technologies and use-cases are part of the project and describe the
contribution
Technology or Use Case
Yes/No
Contribution to Project
1.
Machine Learning / Artificial Intelligence
No
2.
IoT
Yes
Central part of Smart Battery solution to capture key battery
parameters and derive insights
3.
3D printing
Yes
The retrofit casing holding all the electronics and sensors is
manufactured using 3D printing (see video and pics in slide 9)
to enable millions of such casings to be produced for a quicker
time to market
4.
Blockchain
No
5.
API Economy / Integrate the Intelligent
Enterprise
Yes
Integration with sales (C4C), services processes (Core
Systems) & backend warranty management (S4HANA)
6.
Cloud Native / Event Based Architectures
Yes
Cloud based architecture to reduce capital investment in on
premise data base and platform
7.
Extending the digital core with SAP CP /
ABAP in SAP CP
Yes
Smart Battery portal for R&D Engineer and Sales & Marketing
team built on SAP CP to provide with insights in KPIs
8.
SAP Leonardo Application ( extending
SAP application, using Industry
Innovation Kits or result of Design
Thinking workshop)
Yes
Design thinking approach has unearthed multiple use cases
for different personas in the value chain. Current application
is targeted on service technicians & R&D Department to start
with. This is being further extended to the industrial battery
segment of battery banks for telecom towers.
Thank You!
Appendix
16
To be processes post introduction of Smart Battery
17
New Battery or Replacement Battery Installation ( 1
st
Phase)
2
64
5
Customer submits installation
request using Mobile app
1
Customer buys Exide Inverter battery
from nearby Dealer or Retail store
3
Customer downloads the Mobile app
registers his/her personal details
scans battery barcode to upload
battery details
8 12
Customer acknowledges the
installation completed status of
service ticket
Dealer guides customer to download
Exide Smart battery app and register
his/her details and Battery
Install base details with warranty
information are registered in the
CRM system
In the system automatically the
service ticket is raised. Available
technician is assigned automatically
11
Customer install base information gets
updated in the system like Installation
date, Battery and Inverter link, warranty
start information. IoT device data etc
7
Technician receives the service ticket
on his mobile app with customer
details and visit date
Technician Reaches customer’s site
scans the barcode of a battery , scans
the barcode of inverter and links them.
Also geo tags the installation
10
After installing the battery technician
changes the status of service ticket
as complete
Customer
Dealer/
Retail Store
Service Center
Incharge
Service
Technician
Smart Battery app
Register
Address
Battery type
Name
Download app
Upload Details
Barocode
Personal Details
Smart Battery app
Inst. Request
Address
Personal Details
Inst. Date
Smart Battery app
Customer receives the intimation
regarding the service technician visit
at his/her premise over mobile app
Details
Personal
Battery
Warranty
Service Ticket
No.: 0045690
Tech. Assigned
Customer Info. Updated
Inst. Date
Battery Link
Inverter Link
Warranty Date
IoT Device Data
Other Info.
Service Ticket
Accept
Address
Battery type
Customer Name
Visit Date
Service Ticket
Link
Barcode
Battery type
9
No.: 0045690
Service Ticket
Completed
Installation
Done
Battery type
No.: 0045690
Smart Battery app
Completed
No.: 0045690
Service Ticket
18
Repair & Service Request Processing with Intelligent Insights ( 1
st
Phase)
2
9a8.1
4
Service ticket gets logged in the system
with Customer Installbase information
1
Service Incharge has visibility of battery
health status of all the installations
3
He receives predictive Alerts on battery
health condition
5
Customer also receives notification of
battery health condition on his mobile
device. He/she raises the service request
Service technician remotely accesses the
battery details and does the remote
diagnosis.
If the problem can be resolved remotely
service technician intimates the same to
customer
11b
After reaching the site technician downloads
all the data about the battery performance ,
starts testing
If the battery is revived with initial testing
and diagnosis, technician declares it as
healthy and gets acknowledgement from
customer
12b
Service center
Incharge
Customer
Service
Technician
R&D Engineer
Service Incharge allocates the job to available
technician and changes the ticket status
12a
10a
6
13b
10b
8.0
R&D Engineer has access to all the data regarding customer installation ,
type of complaints, previous root cause analysis done on various types of
fault , battery age, Performance benchmarks etc. to devise the remote
diagnosis analytics method. The service technician are trained on the same
Customer acknowledges the problem
resolution
Customer gets update of service ticket
status
Customer is intimated on planned
technician visit
Customer gets status update about its
request and able to track the battery status
till its final status is declared
7
Service technician receives new job on
his mobile device having customer details
If the problem can not be solved
remotely. Technician plans the site visit
with all the testing tools
9b
Battery Health Status Battery Health Condition
Service Ticket
Address
Warranty Details
Ticket
Customer Name.
Battery Details
S. R. No.: 009087
Assigning Ticket
Ticket No.: 009087
Tech. Assigned
Smart Battery app
Service Request
Cust. Name and ID
Smart Battery app
Thank you
S. R. No.: 009087
Smart Battery app
Resolved
No.: 009087
Service Ticket
Smart Battery app
Smart Battery app
Battery Status
S. R. No.: 009087
Service Ticket
Accept
Address
Battery type
Customer Name
Visit Date
Service Ticket
Diagnose
Battery Details
Service Ticket
Plan Visit
Not Resolved
Service Ticket
Confirm
Download Data
No.: 009087
Service Ticket
Confirm
Download Data
No.: 009087
Service Ticket
Faulty Battery
Not Revived
If the battery is not revived at site
technician declares the battery as faulty
and arranges for transportation to send it
to service center
Customer Name
Type of Complaint
Prev. Root Cause
Installation Date
Battery age
Other Info.
Analyse Cause
19
6
Service Incharge receives new
service contract renewal request
AMC Service Contract Renewal ( 2
nd
Phase)
1
Service center Incharge has visibility
of battery health status of all the
installations
Access list of Installbase where
warranty period is over or about to be
over.
7 10
Customer acknowledges the visit of
Service technician by confirming the
service ticket
3
Gets Alert on Mobile app regarding
warranty period over or about to be
over
8
Service technician receives the
service ticket details on his mobile
device and plans his trips
9
Service Technician reaches customer
premise does necessary checks ,
downloads data from existing battery .
Shows battery health status results to
customer
He allocates the available service
technician for the visit
Customer
Service Center
Incharge
Service
Technician
4
Apps remind customer to renew the
Service contract . Customer submits
request for service contract renewal
5
Customer pays online the service
contract fees. Customer receives the
service request confirmation no
Battery Health Status
2
List of Installbase
New Service Contract
Customer Name.
S. R. No.: 009087
Renew
Assigning Ticket
Ticket No.: 009087
Tech. Assigned
Smart Battery app
Smart Battery app
Renewal Request
Cust. Name and ID
Smart Battery app
Pay Fees
S. R. No.: 009087
Service Ticket
Accept
Address
Battery type
Customer Name
Visit Date
Service Ticket
Confirm
Download Data
No.: 009087
Smart Battery app
Completed
No.: 009087
Service Ticket
20
3
Customer is intimated about the
required charge/discharge initiation
to extend the life of battery
1
Service center Incharge has visibility
of battery health status of all the
installations
He monitors alerts regarding battery
charge/discharge requirements to
increase the life of battery
4
1a
Customer receives Notification about
the required charge /discharge
initialization through mobile app
Charge / Discharge is initiated
remotely on customer’s consent
Customer
Service Center
Incharge
1b
Customer allows charge /discharge
automatic initiation or he/she initiates
him self required charge/discharge
cycle
5
On completion of required level of
charge/discharge the customer is
notified about the status
Battery Health Status
2
Battery Alerts
Process Initiated
Details
Consented
Smart Battery app
Smart Battery app
Allowed
Smart Battery app
Completed
Status
Proactive Alert for Charge/Discharge Initiation ( 2
nd
Phase)
6
Customer gets visibility into improved
battery health status and remaining life
Smart Battery app
Improved
Intimating Customer
Initialize Process
21
2a
If the device is always connected ,
command is send to device to send
all the data automatically
1
Service Incharge gets alerts
regarding the device storage full
status
Automatically system triggers the
Notification to customers to download
the data using Mobile app and
transmit to device cloud
3
1a
Customer receives notification
regarding the status of device
storage full
Service Incharge has visibility of up
to date performance data of
installation
Customer
Service Center
Incharge
1b
Customer downloads the data using
Mobile app through BLE connectivity.
Data are transmitted to device cloud
as soon as customer connects to
internet
4
Customer gets visibility into improved
battery health status and remaining
life
Device Storage Full
2
Performance Data
Smart Battery app
Smart Battery app
Download Data
BLE Connectivity
Smart Battery app
Notification
Download Data
Sending Command
Download Data
Improved
Auto Reminder to Customers for Up to date Data Download ( 2
nd
Phase)